生產(chǎn)加工嚴(yán)守質(zhì)量關(guān)卡

Strict adherence to quality standards in production and processing

一、原材料精挑細(xì)選

1、 Carefully selected raw materials

在濟(jì)南，水泥穩(wěn)定碎石生產(chǎn)企業(yè)對(duì)原材料質(zhì)量嚴(yán)格把控。水泥多選用初凝時(shí)間大于 3h、終凝時(shí)間不小于 6h 的 32.5 級(jí)或 42.5 級(jí)普通硅酸鹽水泥、礦渣硅酸鹽水泥或火山灰質(zhì)硅酸鹽水泥，確保在施工過(guò)程中有足夠的操作時(shí)間，且水泥硬化后能提供穩(wěn)定的粘結(jié)強(qiáng)度。碎石要求質(zhì)地堅(jiān)硬、潔凈、無(wú)風(fēng)化顆粒，壓碎值不大于 30%，針片狀顆粒含量不超過(guò) 20%，顆粒級(jí)配符合相關(guān)規(guī)范。例如，山東匯達(dá)新型建筑材料有限公司，作為濟(jì)南路面專業(yè)化施工骨干企業(yè)，在生產(chǎn)水泥穩(wěn)定碎石時(shí)，選用的水泥碎石完全符合現(xiàn)行國(guó)家和有關(guān)行業(yè)標(biāo)準(zhǔn)，從源頭上保障了產(chǎn)品質(zhì)量。

In Jinan, cement stabilized crushed stone production enterprises strictly control the quality of raw materials. Cement should be selected from 32.5 or 42.5 grade ordinary Portland cement, slag Portland cement, or volcanic ash Portland cement with an initial setting time greater than 3 hours and a final setting time of not less than 6 hours, to ensure sufficient operating time during construction and to provide stable bonding strength after cement hardening. Gravel requires a hard, clean, and non weathered particle texture, with a crushing value of no more than 30%, a needle like particle content of no more than 20%, and a particle grading that meets relevant specifications. For example, Shandong Huida New Building Materials Co., Ltd., as a backbone enterprise in specialized pavement construction in Jinan, uses cement stabilized crushed stone that fully complies with current national and relevant industry standards when producing cement stabilized crushed stone, ensuring product quality from the source.

二、生產(chǎn)工藝精細(xì)控制

2、 Fine control of production process

采用集中廠拌的方式生產(chǎn)水泥穩(wěn)定碎石，配備先進(jìn)的強(qiáng)制式攪拌機(jī)。在生產(chǎn)過(guò)程中，依據(jù)精確的配合比設(shè)計(jì)，通過(guò)電子計(jì)量系統(tǒng)精準(zhǔn)控制水泥、碎石、水及外加劑的用量，確保混合料的均勻性和穩(wěn)定性。同時(shí)，嚴(yán)格控制含水量，一般較最佳含水量略高 0.5% - 1.0%，以補(bǔ)償施工過(guò)程中的水分損失。如濟(jì)南部分大型攪拌站，擁有 800 型雙拌鍋水穩(wěn)拌和站，年生產(chǎn)能力可達(dá) 300 萬(wàn)噸，月最大供貨能力達(dá) 30 萬(wàn)噸，憑借先進(jìn)設(shè)備與精細(xì)工藝，生產(chǎn)出的水泥穩(wěn)定碎石強(qiáng)度高、和易性好、離析現(xiàn)象少。

Cement stabilized crushed stone is produced using a centralized factory mixing method, equipped with advanced forced mixers. In the production process, based on precise mix design, the amount of cement, crushed stone, water, and additives is accurately controlled through an electronic metering system to ensure the uniformity and stability of the mixture. At the same time, the moisture content is strictly controlled, generally slightly higher than the optimal moisture content by 0.5% -1.0%, to compensate for the moisture loss during the construction process. Some large-scale mixing plants in Jinan have 800 type double mixing pot water stable mixing plants, with an annual production capacity of up to 3 million tons and a maximum monthly supply capacity of 300000 tons. With advanced equipment and fine technology, the cement stabilized crushed stone produced has high strength, good workability, and less segregation phenomenon.

三、施工流程

3、 Construction process

使用大噸位自卸汽車(chē)運(yùn)輸混合料，車(chē)輛全程覆蓋篷布，防止水分蒸發(fā)和沿途揚(yáng)塵，確保混合料性能穩(wěn)定。到達(dá)施工現(xiàn)場(chǎng)后，采用攤鋪機(jī)進(jìn)行攤鋪?zhàn)鳂I(yè)。攤鋪前，精確調(diào)整攤鋪機(jī)參數(shù)，包括熨平板寬度、仰角、工作速度等，保障攤鋪厚度均勻、表面平整。在春陽(yáng)路貫通道路工程三標(biāo)段施工中，為保證平整度，采用攤鋪機(jī)聯(lián)機(jī)鋪筑，下基層掛鋼絲繩，上基層走平衡梁，且嚴(yán)格控制攤鋪速度在 2 - 3m/min，勻速前進(jìn)，避免中途停頓或變速，有效減少了施工質(zhì)量缺陷。

Use large tonnage dump trucks to transport the mixture, and cover the entire vehicle with tarpaulin to prevent moisture evaporation and dust along the way, ensuring stable performance of the mixture. After arriving at the construction site, use a paver for paving operations. Before paving, accurately adjust the parameters of the paver, including the width, elevation angle, and working speed of the ironing board, to ensure uniform paving thickness and smooth surface. In the construction of the third section of the Chunyang Road through road project, in order to ensure flatness, a paver was used for joint paving. Steel wire ropes were hung on the lower base layer, and a balance beam was used on the upper base layer. The paving speed was strictly controlled at 2-3m/min, moving at a constant speed to avoid stopping or changing speed midway, effectively reducing construction quality defects.

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